High Frequency PCB Manufacturer and RF PCB Fabrication
As a dedicated high frequency PCB manufacturer, JHYPCB provides reliable RF and microwave circuit boards from 500 MHz up to 20 GHz, using Rogers, PTFE and hybrid stackups to ensure stable signal integrity and low loss.
- Impedance-controlled multilayer RF PCBs with tight process control
- Rogers, PTFE, Taconic and hybrid FR4 + high frequency laminates
- Fast prototype and volume manufacturing with ISO and RoHS compliance
High Frequency PCB Services We Provide
As an experienced high frequency PCB manufacturer, JHYPCB offers complete RF and microwave PCB manufacturing services from prototype to volume production. We combine advanced high frequency materials, impedance-controlled processes, and strict quality management to ensure stable performance from 500 MHz up to 20 GHz.
RF & Microwave PCB Fabrication
We fabricate high frequency RF and microwave PCBs using Rogers, PTFE, Taconic and other high performance laminates, supporting 2–22 layer stackups, controlled impedance and low-loss transmission for demanding communication and radar systems.
Prototype & Small Batch Manufacturing
Fast-turn high frequency PCB manufacturing for prototypes and small batches, helping RF engineers quickly verify designs, optimize stackups and move to mass production with the same processes and materials.
Hybrid High Frequency PCB Solutions
Cost-effective hybrid high frequency PCB solutions that combine Rogers or PTFE layers with FR4, ideal for mixed RF and digital circuits where both signal integrity and budget must be balanced.
DFM Review & RF Design Support
Professional DFM review and basic RF design support for high frequency PCBs, including stackup suggestions, impedance targets and manufacturability checks to reduce iterations and improve first-pass yield.
High Frequency PCB Manufacturing Capabilities
As a professional high frequency PCB manufacturer, JHYPCB offers stable and repeatable RF PCB manufacturing capabilities for prototypes and production runs. Our processes are optimized for impedance-controlled multilayer boards, low-loss materials and tight geometries required by RF and microwave applications.
| Parameter | Capability |
|---|---|
| Frequency range | 500 MHz – 20 GHz |
| Board types | Rigid high frequency PCBs, hybrid Rogers + FR4 PCBs |
| Layer count | 2 – 22 layers (multilayer HF PCBs available) |
| Max board size | Up to 500 mm × 500 mm |
| Board thickness | 0.2 mm – 4.0 mm |
| Copper thickness | 0.5 oz – 3 oz |
| Min. trace / spacing | 0.15 mm / 0.13 mm |
| Min. drill hole | 0.20 mm – 0.30 mm |
| Surface finishes | ENIG (Immersion Gold), OSP, Immersion Silver, Hard Gold |
| Impedance control | Single-ended and differential, typical tolerance ±10% |
| Materials | Rogers 4350B, 4003C, 3003, 3010, RT5880; Taconic RF-35, TLX; high performance FR4; hybrid high frequency stackups |
| Solder mask colors | Green, blue, black, white |
| Silkscreen colors | White, black |
Our high frequency PCB fabrication process supports impedance-controlled RF layers, blind and buried vias on multilayer designs, and hybrid constructions that combine Rogers or PTFE with FR4. By carefully controlling trace geometry, dielectric properties and stackup, we help RF engineers achieve consistent insertion loss, return loss and phase stability across their target frequency bands.
We also provide prototype PCB services and full turnkey PCB assembly to support your RF projects from board to complete module.
High Frequency PCB Materials & Stackup
As a specialized high frequency PCB manufacturer, JHYPCB works with a wide range of RF materials and hybrid stackups. By carefully selecting dielectric constants, loss tangents and layer constructions, we help ensure low loss, stable impedance and reliable performance across high frequency and microwave applications.
We offer popular high frequency PCB materials such as Rogers, PTFE-based laminates and high performance FR4, as well as hybrid stackups that combine RF materials with standard FR4 to balance signal integrity and cost.
| Material | Type | Dielectric Constant (Dk @ 10 GHz) | Typical Applications |
|---|---|---|---|
| Rogers RO4350B | Hydrocarbon ceramic | 3.48 ± 0.05 | RF front-end, power amplifiers, base station modules |
| Rogers RO4003C | Hydrocarbon ceramic | 3.38 | High frequency digital, RF signal routing, mixed-signal boards |
| Rogers RO3003 | PTFE ceramic-filled | 3.00 ± 0.04 | Low-loss RF circuits, filters, low noise amplifiers |
| Rogers RO3010 | PTFE ceramic-filled | 10.2 ± 0.03 | Compact high frequency designs, antennas, couplers |
| Rogers RT5880 | PTFE glass microfiber | 2.20 ± 0.02 | Microwave antennas, radar, satellite communication |
| Taconic RF-35 | Ceramic-filled PTFE | 3.50 | General RF circuits, couplers, RF power dividers |
| Taconic TLX | PTFE glass | 2.50 | Microwave, phased-array antennas, low-loss RF links |
| High Performance FR4 | Epoxy glass | ~4.2 | Cost-effective hybrid HF PCBs, control and digital layers |
| Stackup Type | Description | Typical Use |
|---|---|---|
| 2-layer Rogers HF PCB | Simple 2-layer high frequency PCB using Rogers RO4350B or RT5880 with controlled trace geometry and dielectric thickness. | RF front-end boards, filters, power amplifiers, simple antennas. |
| Hybrid HF + FR4 Stackup | Combination of Rogers or PTFE layers for RF signals and high performance FR4 layers for digital and control circuits. | Mixed RF and digital systems where signal integrity and cost must be balanced. |
| Multilayer RF Stackup | 4–22 layer high frequency PCB with dedicated RF layers, reference planes and controlled impedance routing. | Complex RF modules, base station boards, radar and microwave systems. |
For each high frequency PCB project, JHYPCB can recommend suitable materials and stackups based on your target frequency, impedance requirements and cost targets.
High Frequency PCB Materials Suppliers
Why Choose JHYPCB for
High Frequency PCB Manufacturing
Choosing the right high frequency PCB manufacturer is critical to RF performance, reliability and total project cost. JHYPCB combines advanced RF materials, proven high frequency PCB fabrication processes and strict quality control to deliver stable results for demanding RF and microwave applications.
Dedicated High Frequency PCB Manufacturer
JHYPCB has years of experience manufacturing high frequency PCBs for RF front-ends, radar, satellite communication, 5G and other wireless systems. Our team understands the specific needs of RF designers and optimizes stackups, materials and processes for high frequency performance.
Strong RF Material Expertise
We routinely work with Rogers, PTFE, Taconic and high performance FR4 materials, as well as hybrid high frequency PCB constructions. This allows us to recommend cost-effective material combinations that meet your target frequency, loss and impedance requirements.
Reliable Quality & Process Control
Our high frequency PCB manufacturing lines use controlled lamination, precise drilling and tight impedance control, supported by ISO-certified quality systems. Electrical testing and inspection help ensure consistent RF performance and long-term reliability in the field.
Fast Response and Engineering Support
From quick quoting and DFM review to prototype and production builds, our engineers respond quickly to design questions and manufacturability issues. We work closely with your RF team to reduce iterations, shorten project cycles and get your high frequency PCBs into service faster.
High Frequency PCB Applications
JHYPCB manufactures high frequency PCBs for a wide range of RF and microwave applications. Our high frequency PCB manufacturing capabilities support everything from wireless communication and radar systems to satellite links and high-speed digital interfaces.
5G & Wireless Communication
Our high frequency PCBs are widely used in 5G base stations, small cells, wireless access points and RF front-end modules. Low-loss RF materials and controlled impedance routing help maintain signal integrity in crowded spectrum environments.
Satellite & Aerospace Systems
We fabricate RF and microwave PCBs for satellite communication terminals, RF front-ends and other aerospace electronics. Tight process control and high reliability materials support long-term performance in harsh operating environments.
Radar & Automotive ADAS
High frequency PCBs based on Rogers and PTFE laminates are ideal for automotive radar, collision avoidance systems and industrial radar sensors. Stable dielectric performance over temperature ensures reliable detection and measurement.
High-Speed Digital & Mixed-Signal
Hybrid high frequency PCB stackups combining RF materials with high performance FR4 are used in high-speed digital interfaces, mixed-signal control boards and RF/digital integration modules, where signal integrity and cost must be balanced.
High Frequency PCB Product Examples
JHYPCB has manufactured a wide range of high frequency PCBs using Rogers, PTFE, Taconic and high performance FR4 materials. The following examples show some of our typical high frequency PCB manufacturing capabilities and applications.
2-Layer Rogers 4350B High Frequency Microwave PCB
- Board thickness: 0.8 ± 0.1 mm
- Material: Rogers 4350B
- Dielectric constant (Dk): 3.48 ± 0.05
- Loss tangent (Df): 0.0037
- Min. hole size: 0.30 mm
- Surface finish: Immersion Gold
- Min. trace / spacing: 0.20 mm / 0.25 mm
- Process features: special ceramic-filled high frequency material
Ideal for RF front-end boards, filters and small high frequency modules.
4-Layer Hybrid High Frequency Microwave PCB
- Board thickness: 1.6 ± 0.14 mm
- Materials: Rogers RT5880 + SHENGYI FR4 hybrid laminate
- Dielectric constant (Dk): 2.20 ± 0.02
- Loss tangent (Df): 0.0009
- Min. hole size: 0.30 mm
- Surface finish: OSP
- Min. trace / spacing: 0.20 mm / 0.30 mm
- Process features: hybrid Rogers 5880 + FR4 stackup for RF and digital circuits
Suitable for mixed RF and digital designs where low loss RF layers are combined with cost-effective FR4 control layers.
22-Layer High Frequency PCB
- Board thickness: 4.0 ± 0.2 mm
- Material: SHENGYI high performance FR4
- Dielectric constant (Dk): 4.2 ± 0.05
- Loss tangent (Df): 0.0007
- Min. hole size: 0.40 mm
- Surface finish: Immersion Gold
- Min. trace / spacing: 0.33 mm / 0.20 mm
- Process features: multilayer, extra thick high frequency PCB with complex stackup
Designed for complex communication and high density high frequency systems requiring many signal and reference layers.
12-Layer High Frequency Microwave PCB
- Board thickness: 2.0 ± 0.14 mm
- Material: SHENGYI FR4
- Min. hole size: 0.20 mm
- Surface finish: Immersion Gold
- Min. trace / spacing: 0.15 mm / 0.13 mm
- Process features: tight hole-to-line spacing 0.20 mm, 0.20 mm BGA pad size
Used for dense high frequency and high-speed digital designs with fine-pitch BGAs and tight clearances.
Teflon High Frequency Microwave PCB
- Board thickness: 1.6 ± 0.1 mm
- Material: Teflon-based high frequency laminate
- Dielectric constant (Dk): 2.65 ± 0.05
- Loss tangent (Df): 0.0037
- Min. hole size: 0.30 mm
- Surface finish: Immersion Gold
- Min. trace / spacing: 0.20 mm / 0.25 mm
- Process features: special PTFE material, ceramic-filled for low-loss RF performance
Well suited for microwave antennas, radar and other low-loss RF circuits.
Double Layer RF-35 High Frequency PCB
- Board thickness: 0.8 ± 0.1 mm
- Material: Taconic RF-35
- Dielectric constant (Dk): 3.5 ± 0.05
- Loss tangent (Df): 0.0037
- Min. hole size: 0.30 mm
- Surface finish: Immersion Gold
- Min. trace / spacing: 0.35 mm / 0.20 mm
- Process features: Taconic high frequency material for cost-effective RF designs
A good choice for cost-sensitive RF circuits, couplers and RF power dividers.
High Frequency PCB Manufacturing Process & Lead Time
Our high frequency PCB manufacturing process is designed to give RF designers fast, predictable results from prototype through production. From RF requirements review to final inspection, each step is optimized for high frequency PCB fabrication and stable RF performance.
Typical lead times for high frequency PCB prototypes are about 5–10 working days, depending on layer count, materials and complexity. Standard production runs usually take 2–3 weeks, with expedited options available for urgent RF projects.
Quality Assurance for High Frequency PCBs
High frequency PCBs are more sensitive to material variation, process control and impedance accuracy than standard boards. JHYPCB applies strict quality management and inspection procedures to ensure reliable RF and microwave PCB performance in the field.
Certified Manufacturing & Process Control
Our high frequency PCB manufacturing is supported by ISO-certified quality systems and documented process controls. Key parameters such as lamination profiles, drilling, plating and impedance are carefully monitored for consistency.
Electrical Testing & Impedance Verification
Each high frequency PCB undergoes electrical testing, and impedance testing can be provided on request for controlled impedance RF traces. This helps confirm that the manufactured board meets the design intent for signal integrity.
Material Traceability & Incoming Inspection
We use branded high frequency PCB materials from trusted suppliers and maintain material traceability for each lot. Incoming inspection and storage conditions are controlled to protect RF material properties before fabrication.
High Frequency PCB FAQ
A high frequency PCB is a printed circuit board designed to operate in the RF and microwave range, typically from hundreds of MHz up to several GHz. Compared with standard FR4 boards, high frequency PCBs use low-loss, stable dielectric materials and controlled impedance structures to minimize signal loss, distortion and delay in high speed and RF applications.
As a high frequency PCB manufacturer, JHYPCB typically supports frequency ranges from around 500 MHz up to about 20 GHz, depending on the selected materials, stackup and design. For very high frequency or specialized applications, our engineers can evaluate your requirements and recommend suitable materials and stackup options.
We work with a wide range of high frequency PCB materials, including Rogers RO4350B, RO4003C, RO3003, RO3010 and RT5880, Taconic RF-35 and TLX, PTFE-based laminates and high performance FR4. Hybrid high frequency PCB stackups that combine RF materials with FR4 are also available to balance performance and cost.
Yes, JHYPCB has extensive experience in hybrid high frequency PCB manufacturing, such as combining Rogers RT5880 or RO4350B with FR4 in one stackup. These hybrid constructions allow RF layers to use low-loss materials while digital and control layers use cost-effective FR4, which is very common in practical RF and mixed-signal designs.
To quote a high frequency PCB, we typically need your Gerber files, stackup or number of layers, target frequency range, controlled impedance requirements, chosen or preferred materials, board thickness, surface finish, quantity and any special requirements such as impedance test or specific reliability standards.
The cost of a high frequency PCB is mainly influenced by material type (for example Rogers or PTFE vs standard FR4), board size, thickness and layer count, minimum trace/spacing, hole sizes, surface finish, impedance control requirements and order volume. Using hybrid high frequency PCB stackups is often a good way to control cost while keeping RF performance.
When choosing a high frequency PCB manufacturer, you should look for proven experience with RF and microwave boards, familiarity with major RF materials, clear process capabilities (layer count, minimum geometry, impedance control), reliable quality certifications and responsive engineering support. JHYPCB focuses on high frequency PCB manufacturing and works closely with RF engineers to match materials, stackups and processes to the application.
Still have questions about high frequency PCB manufacturing? Contact our engineers directly.
Request Your High Frequency PCB Quote Today
Ready to start your next RF or microwave project? As a dedicated high frequency PCB manufacturer, JHYPCB can quickly evaluate your design, recommend suitable materials and provide a competitive quotation for prototype or production builds.
Share your high frequency PCB requirements and Gerber files, and our engineering team will review your design and respond with a detailed quote and lead time as soon as possible.
Get a High Frequency PCB Quote
*Please upload your Gerber files, stackup and any related drawings for accurate high frequency PCB manufacturing quotation.
*We will review your high frequency PCB design and get back to you with pricing and lead time as quickly as possible.
